Common problems in capsule filling machine

Common problems in capsule filling machine 

The abnormal situation of the capsule filling machine in operation is as follows:

1. The capsule shell of the capsule filling machine can not be separated.

2. the reason of the capsule filling of the capsule filling machine needs to replace the capsule shell of the capsule filling machine.

3. the vacuum is too small to see the vacuum table of the capsule filling machine. There are many reasons why the vacuum is too small. The reason for the vacuum pump itself of the capsule filling machine is to find the maintenance staff of the machine repair staff, or replace the vacuum pump of the capsule filling machine. The vacuum pump connects the trachea separated by the capsule shell, and the capsule filling machine is replaced. The vacuum pump filter membrane is blocked and the filter membrane is cleaned. And the flow of water is too small to replace a larger flow of water. Detailed questions need to be analyzed in detail. Here I only enumerate a few simple places.

4. The gap between the module and the shell separator is too large, either to adjust the height of the shell separator, or to be a module, or to have a title in the module. In order to find a solution, we need to analyze it. It is the most easy to make the problem in the case that the powder is too fine or the powder is too sticky.

5. The module is not right. Adjust the module to the module with the debug rod until the auto drop.

6. Powder is too sticky to block the module, should clean the module. 

The capsule head and the tail concave, sometimes the shell itself has problems, the replacement of the capsule will be solved. Look at the thimble, if you need to adjust the height of the thimble. Sometimes it is possible to increase the force area of the bursa. To increase the force area of the shell is to make a rough thimble. This is what the capsule manufacturer says, and we didn't do it at the time. 

C. Capsule filling machine capsule splits, this phenomenon is generally the following several reasons.

1. The reason of the capsule itself is that the capsule cap of the capsule filling machine is too different from the capsule, and the capsule is needed to be replaced.

2.There is too much powder on the module. Need to clean the module.

3. When modules are installed, the upper and lower modes are not correct and re - to the positive module. Until the debug rod can automatically drop.

4. Really has a relationship with the size of the powder particles. In the course of conversation with others, people also say the reason. I didn't prove it in detail. If there is such a reason, we should add this item when making validation. Can the size of the particles cause the phenomenon of inserting and splitting? If we prove that there is such a phenomenon, we should consider whether to replace the screen.

5. Capsule filling machine capsule cap lock joint, the top needle is too high.

6. To solve the splice phenomenon, there is a way to try and hold the lock before the splits. 

D. The amount of loading is too large, this is not a fixed method. Adjust the filling rod again. This reason is directly related to the powder.

Five, the interval between the powder scraper and the dose plate of the capsule filling machine should be at 0.5 millimeters, as long as it does not touch the dose disk. High or short interval can directly affect the load. Sometimes it's too low to try to raise its interval. If the filling rod is not pressurized at the shortest interval, the loading capacity is high, please directly request the rework of the granulation post. 

E.At the outlet of the finished product, the locking part is removed, and the bearing on the waste bag is removed. It is basically due to the emergence of the powder after entering it. Please clean the bearings in time and add the right amount of oil. These places are stronger than those on the machine. After cleaning, it should be guaranteed that the bearing has been dried. Otherwise, it will be blocked again. Each clearance, the bearing should be removed for cleaning and oiling.