Tablet and capsule counting and bottling packing line

Tablet and capsule counting and bottling packing line

In the solid pharmaceutical production of pharmaceutical industry, the bottled packaging line is commonly used. With the rapid development of the times technology, people have put forward higher requirements for the equipment manufacturing industry. There are many manufacturers in the domestic market, and the linkage lines produced by each family have their own characteristics. How to choose a bottled line is a concern. We should pay more attention to how its function is satisfied. To ensure the demand for the quality of the drug production, we will work together to discuss the basic functions of the bottling line, the development trend of the technology and the solutions.  

1. The functions of the linkages of a number of grain bottling should be carried out by the requirements of the quality process of the solid preparation package.

1. according to the technological requirements of the number bottle packing, the functions and characteristics of the bottled linkage line must be considered.

The functions of the bottle packaging line are all based on the quality process requirements of the solid preparation, and the quality control of the plastic bottle packaging is the requirement of each plant, which is roughly around the following points: (1) the rate of qualification of the bottle (2) the accuracy of the number of particles, and (3) the paper, plastic film, cotton and bag in the bottle. The correctness and quality of the desiccant or silica gel can (not to be exposed when paper is stuck, and not to break the drier); (4) the quality of the rotating cover (tight and flat and dense); (5) the sealing property of the sealing of aluminum foil; (6) the quality of the sticker and batch number; (7) record of the production data.  

2. the accuracy and speed of counting are the key to the whole linkage line.

The key technology of the logarithmic grain bottling line is that the technology of drug number granule is the core. For now, the technical level of bottled line depends mainly on the high accuracy and advancement of the technology.  

It can be seen from the retrospect of the technology that from the first generation of mechanical grain to the current international popular photoelectric grain, this is the progress of human science and technology. And the photoelectric particle technology began in the late 70s of the last century, first appeared in Europe and the United States and other developed countries and quickly applied to industrial practice. One of the core of the photoelectric particle technology is to install a pair of particle detection channels to launch and receive infrared sensors. When the particles pass through the detection channel, the infrared radiation emitted by the transmitter is covered. The receiving sensor can detect the pulse change of the received infrared signal. The change pulse passes through the other core module of the photoelectric particle technology, the computer computing and processing module, generally the application and model stored in the programmable controller (PLC). Through a specific algorithm, the pulse signal is identified and judged, and the characteristics of the particles can be determined to complete a qualified drug or the defective product. The count.

3. for the electronic counting machine, the adaptability of several grains is one of the key technologies.  

At present, the electronic granulator introduced in the market is generally subject to the technical difficulties of counting the high dust drugs and counting the transparent soft capsules. The user 4. improves the qualified rate of the whole line packaging quality, which is the guarantee to ensure the qualified rate of the pharmaceutical enterprises.  

The rationality and rigor of the function setting of the number of packing lines is one of the key factors to improve the quality of the whole line packaging. The effective setting of the on-line inspection function is the guarantee of ensuring the quality of the product packaging.  

During the operation of the whole grain bottled packaging line, it is safe to ensure that the packaging process of each bottle is safe by effective monitoring and control of all parts of the equipment, and to ensure that the defective drugs are not allowed to be released. The safety control of the bottle packing line should be carried out in the various links of the bottle, air cleaning, a number of particles, weighing and weight testing, the drier (or silica gel cans, cotton, paper, plastic film), the cover, the sealing of aluminum foil, the labeling, the batch number and so on. .  

Several key points for quality inspection of bottled packaging lines are as follows:

(1) automatic bottle filling machine process, bottle detection;

(2) particle counting process, debris detection, defect detection and weighing detection;

(3) plug in the machine process, such as the paper testing for the plug paper, as well as the stopper for plug detection and anti breaking package detection, and then the plug cotton leak detection;

(4) capping machine operation, no cover, reverse cover and oblique cover detection;

(5) the process of aluminum foil sealing machine without aluminum foil testing.

(6) Labeling machine process, the missing labeling, missing code detection, according to the requirements of high-end customers can also be oblique labeling, code clarity detection;