Adjustment Of The Fully Automatic Capsule Machine

The adjustment methods of automatic capsule machine include: how to extract the capsule of the capsule machine, adjustment of parts of the capsule machine, etc

1. Adjustment of the capsule funnel door, the capsule baffle installed on the funnel controls the height of the exit of the capsule in the funnel, loosen the retaining plate to fix the rotating nut pulling the retaining plate, can change its height, and the height of the capsule accumulation, about 1 / 2 of the total exit height;

2. Capsule device: the opening and closing time of  capsule spring is to ensure that a capsule is discharged from the delivery plate for each action.The  adjustment method is: loosen the fastening screws of the limit block and move the limit block so that each action meets the above requirements, and detain the capsule to be discharged in the corresponding position.

3. Broadcast sac tube

The broadcast sac tube has multiple functions: capsule, sac, capsule, pusher and other reciprocating movement, other capsule comb gap, controlled by the body pull rod, adjust the pull rod length and gap is 2-3mm;

4. Vacuum separation device

For each station where the machine operates, the vacuum separator moves up and down once.Vacuum slider is aspirated through the vacuum pump to separate the capsule in the mold. In non-working state, the gap between upper and lower mode is adjusted by the adjustment pull rod;

5. Calibration of upper and lower modes

Adjustment of upper and lower modules needs to be corrected at the eighth station (lock sac), and the gap between upper and lower modules is 0~0.03mm;

Calibration method: insert the module adjustment rod into the two diagonal mode holes on the left and right sides of the upper and lower module mode holes, and then tighten the screw to ensure that the adjustment rod is flexible in the upper and lower mold holes.

6.Adjustment of the clearance between the dose disc and the sealing ring

When the gap between the dose disc and the sealing ring is 0.03—0.08mm, powder particles, the interval can be adjusted appropriately. Too small clearance will increase the resistance between the dose disc and the sealing ring.Adjust the clearance if excessive leakage powder or resistance is found during the machine.

Adjustment method: loose and remove the five screws on the baffle, loosen the tightening screw and tightening nuts, turn the five adjustment bolts evenly and carefully to adjust the height of the seal ring, check the gap with the plug ruler, check three to five test points, the gap should be consistent, and ensure that the five adjustment sets contact with the sealing ring.After the inspection, hold the screw tightly, and then lock the nut tightly; check the gap again, install the baffle and fix the screws.

7. Adjustment of the dividator clearance

The powder separator gap shall be adjusted after each replacement of the dose plate, and the gap is 0.05-1mm;

Adjustment method: loosen the lock nut, turn the adjustment screw, adjust the upper and lower powder, use the plug ruler to determine the gap, lock the nut.

8. Adjustment of the powder height sensor

The capacitive sensor is used to control the height of the powder, the high and low of the sensor determine the high and low of the powder in the drug pool; the height of the capsule specification and the powder flow can be obtained;

Adjust: loosen the clamp screw on the sensor, lower the height of the sensor, and then tighten the nut; the screw on the upper part of the sensor can adjust its sensitivity, the sensing distance between the sensor and the powder is 2-8mm;

9. Adjustment of bar height

Adjusting the height of the filling bar can change the density and dosage of the medicine column, and the appropriate height adjustment of the filling rod can get the exact amount of loading.The depth of the filling bar into the measuring plate can be referred to the following table size;

Adjustment method: loosen the lock nut on the adjustment screw, rotate the threaded small hand wheel connecting the adjustment screw to raise the filling rod, and tighten the lock nut after rotating it clockwise to drop it to the desired height.

10. residual capsule removal adjustment

Residual capsule removal refers to the removal of the cap and unseparated waste sac,

Method of high and low adjustment of the suction mouth: loosen the fastening top wire can adjust the height of the suction mouth, and then tighten the top wire, the suction mouth can not be too low, the suction port is too low, will suck off the open capsule in the upper module.

Method for adjusting the height of the push bar: under the workbench plate, release the locking nut on the joint bearing at both ends of the adjustment bar, and turn the adjustment bar adjustment

The height of the pushtter.Install the unseparated capsule of the cap in the upper module of the fifth and sixth stations, turn the main motor shaft with a manual handle to move the putter up and down, observe whether the residual capsule is successfully removed and sucked, and then fastening the locking nut.

11. Capsule lock-adjustment

In  After the capsule body is filled, the cap is locked in place; the total length of the gap between the locking baffle and the upper module shall be 0.8-1mm, with the thickness of the replacement spacer.Adjustment method of push rod: put the cap and the capsule into the upper and lower module, adjust the length of the screw in the link bar, when the putter in the highest position is, the capsule cap lock, no deformation phenomenon, in the capsule micro (tenth station) check the capsule lock, if the capsule closure is not good, need to readjust.Tighten the lock nut after the adjustment.

12. Exit capsule regulation

Adjustment of the finished export device includes the capsule bucket and push rod adjustment. Drilling the hole with the module control. When adjusting the capsule bucket, release the two tightening screw, move the gap between the lower plane and the upper module plane of the outlet bucket to 0.5-1mm,. Therefore, the finished capsule can be exported smoothly, and tighten the screw after adjustment.

13. Module cleaning device adjustment

The tenth station is equipped with a module cleaning device, requiring clean air with 0.3Mpa pressure, air control valve and pressure gauge below the machine rack panel, and adjust the air pressure to 0.3Mpa of the machine before operation for the cleaning module.Clean up the suction head on the work table, so you can suck away the medicine powder cleared from the module hole to ensure the normal working cycle of the broadcast sac.

Adjustment method: loosen the lock screw and adjust the upper plane gap between suction head bottom and upper module to 0.5-1mm, Tighten the lock screw.

14. Adjustment of the torque overload insurance device

When the machine is overloaded, the mechanism is protective; the machine should not skid during normal operation, but the skid may occur after long work, and the nut shall be tightened;

 15. Adjustment of the vacuum degree

The machine uses SK water ring vacuum pump, so that the equipment can make the capsule accurately mold, and can make the capsule cap separation, vacuum is generally between-0.02—-0.06Mpa, to ensure the normal separation of the capsule and not damaged.

16. Adjustment of the transmission chain:

When the chain is too loose, adjust the tension wheel.

Adjustment method: loosen the lock nut, turn the tensioner core shaft to tighten the chain properly, and then tighten the nuts.Adjustment can not remove the chain from the sprocket, let alone open the chain, so as not to disrupt the movement law of the whole mechanism.After each adjustment, tighten the nuts and add grease.