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Automatic capsule filling machine knowledge point
1、theindexbox
Theindexingboxisalsocalledthesplitter.Itislocatedbelowtheturntableandthefillingpart.Itmainlycontrolstheprecisionoftheturningoftheturntable.Thehighertheindexingbox,thehighertheprecision.(Forexample,thedifferencebetween83dsand100ds)Thegoodindexingboxnotonlyensuresthestableoperationoftheturntable,butalsodoesnotinstallthegrinder.Italsoensureslong-termoperationoftheequipment,reducingfrictionandprolongingtheservicelife.OurcompanyusestheGerman3-secondZeissopticalindexinghead.Theindexingshaftisprocessedinonetimeandthequalityisveryreliable.Inthenjp1200model,ourcompanyistheonlymanufacturerinChinathatuses100dsindexingbox.
2、thestructureofthecapsule
Atpresent,allthemanufacturersusethemodulecomponentstosendthecapsule,thestructureisnotfirm,thebearinggoesbackandforth,anditiseasytocausewearandtear.Ifthetimeislong,nooilwillcausethestationtoshakeandaffecttheaccuracyofthepositionofthebag.Ourcompanyadoptsthetrackstructuretodeliverthecapsule,thestructureisstable,noneedtorefuel,thecapsuleisaccurate,anditismoresuitableforlong-termcontinuousproduction.
Modulecomponenttype:
Railtypebagfeedingmechanism
3、thesituationofaddingpellets
(1)Thewholecapsuleisfilledwithpellets,thenonlytheoriginalfillingstationneedstobereplacedwithapelletizingdevice.
(2)Ifacapsuleistobefilledwithpowderandpelletized.Theoriginalfillingstationisunchanged,andthepelletizingdevicecanbeinstalledatthestandbystation.
4、thefillingmethodofpowderandpellets
Thepowderisaplug-typefilling(thehigherendisajacktype,thepriceishigher,thevolumeismoreaccurate),andthepelletsarefilledinameteringplatetype(todeterminetheloadingofthepellets).
5、Thedouble-axismovementoftherotarytablegrindingmachineensuresstableoperationandavoidscollision.
Duringtheoperationoftheturntable,theuppergrindingofthegrindingtoolisupanddown,andthelowergrindingismovingleftandright,ensuringthattheupperandlowergrindingandgrindingareseparatedaccuratelyandthereisnocollision.Theoldequipmentissingle-axisconfiguration,theuppergrindingisfixed,onlythelowergrindingmovement,therunningerrorislarge,anditiseasytohitthemachine.
6、abouttheabrasivematerial
Thewhitepartoftheautomaticcapsulefillingmachineismadeofstainlesssteel316,whichensuresthatitisnotcontaminatedwithmaterialsandiseasytoclean.Thedarkbrownpartisseven-lineaviationaluminum,whichislightinmaterial,highinhardnessandstronginplasticity.Itisatypicalconfigurationofhigh-gradefillingmachine.
7、onthequalityofcapsules
Problemswithcapsulefillingmachinesareoftencausedbyunqualifiedcapsules.Theevaluationofthecapsuletexturewasevaluatedbythecapsuledynamicindex.Ifthecapsuleisnotmotivated,thecapsulewilleitherruptureorthecardmachineduringtheprocessofsowing,pushing,ordeliveringthecapsule.Thefriabilitypoweroftheindustrialcapsuleiszero.Generallyfive.
8、abouttheloadingofmaterials
1.Powder(nowimprovedfeedingdevice,almostallpowdercuttingproblemscanbesolved).
2,particles.
3,pellets.
4,tablets.